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Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel Coil

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Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel Coil

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Brand Name : Jinye

Model Number : 0.2-2.0 x 1000

Place of Origin : Wuxi, China

MOQ : 1Set

Payment Terms : L/C, T/T

Supply Ability : 5Sets yearly

Delivery Time : 180-240days

Packaging Details : nude machines, parts in boxes

Name : Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line

Input material : mild steel annealed steel coils

Input thickness : 0.2-2.0mm

Input width : max 1000mm

Coil weight : max 20T

Line speed : 500mpm, 800mpm

elongation : within 5%

rolling force : 6000KN

Stretch tension : 120KN

Skin pass mill : 4Hi

Work rolls : Φ 330 × 1150 mm

Support rolls : Φ680 × 1120 mm

Land area : 23m length, 10m width

Total power : 1300KW

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Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line for Steel Coil Stainless Steel Coil

 

Introduction

  • Tension Leveler( stretching bending straightening machine) can simultaneously form longitudinal and transverse deformation of thin plates, thereby fully improving the flatness and material properties of thin plates, greatly enhancing the technology of thin plate straightening. Due to the bending stress generated by bending, the tension is greatly reduced. Only 1/3 to 1/5 of the tension required for pure stretch straightening is needed to achieve the same straightening effect. Moreover, the straightening effect is the best.
  • Skin Pass Mill:The cold-rolled and annealed strip steel is flattened by rolling to obtain high-quality plate shape and improve its mechanical properties.The skin pass rolling mill can be 2Hi, 4Hi rolling mill, the thickness reduction of sheet metal is a little with less rolling pressure.

Advantages of Tension Leveler:

  1. Good flat sheet shape can be obtained by stretch bending and multi rolls straightening, the wave edges, wave shapes, and slight camber bends on the sheet surface can be completely eliminated, greatly improving the flatness of thin plate.
  2. Beneficial for improving the anisotropy of sheet material. The yield limit of deep drawn low-carbon steel sheets often shows anisotropy in both longitudinal and transverse directions. Therefore, during deep drawing processing of thin plates, uneven thickness of each part due to different extensions can cause skirt like lace defects in the punched part, resulting in increase in waste rate. After straightening by stretch bending, this situation will be greatly improved.

Work process:

Coil loading → uncoiling → coil head & tail cutting → seam welding → tension S-roller → anti wrinkle roller →4 Hi Skin Pass Mill → anti wrinkle roller → thickness gauge →Tension Leveler→ tension S-roller → oiling → shearing → Recoiling → Coil unloading

 

Parameters:

  • Material: Plain carbon steel
  • Yield strength σ S ≤ 350 MPa, tensile strength σ b ≤ 450 MPa
  • Material specification:0.2~2.0×1000 mm
  • Elongation:0.4~2.0%(dry type)  1.0~5.0%(Wet type)
  • The tolerance of the raw cold rolled annealed coil sheets meet the national standard
  • Coil sheet material specification:
  • Max coil outer diameter:2100 mm,inner diameter:Φ508(Φ610)mm
  • Max coil weight:20t

Finished product:

  • Coil inner diameter:Φ508mm,max coil weight:15t
  • Max rolling force:6000 KN
  • Skin pass tension: 120 KN
  • Skin pass speed:≤500 m/min
  • Uncoiling/Recoiling speed:≤500 m/min
  • Uncoiling/recoiling tension: 30/40 KN
  • Recoiler mandrel expansion range:Φ508~Φ485mm(Φ610~Φ590mm)
  • The mill passline height:1000 mm
  • Feeding direction:Customer decides
  • Total installation power:DC 1240kW,AC 75kW
  • Mill land area:21×10×5 m(length, width and height)
  • Only the skin pass mill is high, other units below 2.5m height

Composition:

  Item Spec. Qty
  Uncoiling section
1 Preparation saddle   1set
2

Coil loading car

  1set
3

Floating uncoiler

Φ508×1150mm 1set
4

Drive base

  1pc
5

Floating base

  1pc
6

Support arm

  1set
  Entry section
1

Entry pinch roll

  1set
2

Shoveling plate

  1set
3

Entry shear

  1set
4

Deflection roller

  2sets
  Entry tension S rolls
1

Tension S rolls

Tension roll Φ800×1150

2pcs
2 Tension roll base   1pc
3

Drive base

  1pc
4

S roll press roller

  1set
  Skin pass mill  
1

Rolling stand

Stand column 350×450 mm

1set
2

Work rollers

Φ330×1150 mm 1set
3

Support rolls

Φ680×1120 mm 1set
4

Hydraulic cylinders for work roll bending, support roller balance

  1set
5

 

Devices before the mill

Include stabilizer roller, anti-wrinkle roller,etc

1set
6

 

Devices after mill

Include stabilizer roller, anti-wrinkle roller,etc

1set
7

Hydraulic rollers changing device

For Work rollers change, support rollers change

1set
  Exit tension S rolls
1

Tension S rolls

tension roller Φ800×1150 2sets
2                  Tension roll base   1pc
3

Drive base

  1pc
4

S roll press roller

  1set
  Exit section
1

Deflection support roll

  1set
2

Exit pinch roller

  1set
3

Exit shear

  1set
4

Shoveling plate

  1set
5

Exit deflector roller

  1set
  Recoiler
1 Recoiler Φ508×1150mm 1set
2 Drive base   1pc
3 Support arm   1set
4 Coil unloading car   1set
5 Coil saddle   1set
  Motors, reducers, universal joints
1

Uncoiling motor

Z4-280-21 110kW 1set
2

Recoiling motor

Z4-280-21 110kW 1set
3

4# S roll motor

Z4-250-11 110kW 2sets
4

3# S roll motor

Z4-280-21 200kW 2sets
5

Skin pass mill motor

Z4-355-32 400kW 1set
6

4# S roll reducer

NGW102-20 1set
7

3# S roll reducer

NGW122-20 1set
8

Main mill reducer

ZLY355-8 1set
9

Universal joints

SWC type 1pc
10

Linear rails

GGB85AB 4sets
  Assist materials
1

Ground anchor bolts

With machine

1set
2

Cushion pads

With machine

1set
1

High pressure AGC system

Include high pressure AGC cylinder,

High pressure hydraulic station and electric control

 
2

Normal pressure hydraulic system

   
3

CPC auto centralizing

Automatic CPC system

 
4

Wet skin pass system

   
5

Electric control system

Siemens 6RA80 DC drivers

 
6 Welder 1set  
7 Electrostatic oiler 1set  
8

Safety fence and alarms

1set  
9

Hydraulic pipelines, electric cables

1set  
10

Installation materials

Customer prepares the hydraulic pipelines, electric cables, supplier provides the detailed list

 

 

Tension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel CoilTension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel CoilTension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel CoilTension Leveler Skin Pass 2Hi 4Hi Rolling Mill Line For Steel Coil Stainless Steel Coil


Product Tags:

Stainless Steel Coil Tension Leveler

      

2Hi Tension Leveler

      

4Hi Tension Leveler

      
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